With decades of expertise in supplying advanced fabrication solutions, Mac-Tech is a trusted partner for manufacturers seeking to enhance productivity and precision. Among its premier offerings, the Iemca ELITE-112 Bar Feeder stands out as a strategic asset for shops aiming to maximize the efficiency of their CNC turning operations. Engineered for seamless auto-loading and reliable performance, this 12-foot bar feeder is designed to transform workflow, boost output, and support the demands of modern precision machining.
Maximize CNC Productivity with Automatic Bar Loading
The Iemca ELITE-112 Bar Feeder is purpose-built to automate the bar loading process for CNC lathes, eliminating the need for manual intervention and significantly reducing changeover times. Its 12-foot capacity enables uninterrupted machining cycles, ensuring that lathes operate at optimal efficiency with minimal pauses for material reloading. This automation translates directly to higher spindle utilization and increased throughput, making it a vital investment for shops focused on high-volume production.
By integrating the ELITE-112 into their workflow, manufacturers benefit from a dramatic reduction in idle machine time. The automatic loading system keeps the CNC turning center continuously supplied, allowing operators to focus on quality control and other value-added tasks. This not only accelerates the production process but also delivers a measurable improvement in overall equipment effectiveness (OEE).
Precision Feeding for Superior Turning Accuracy
Consistent bar feeding is critical for achieving precise, repeatable results in CNC turning. The Iemca ELITE-112 features advanced servo-driven mechanisms that ensure smooth, accurate bar advancement with minimal vibration. This stability is essential for maintaining tight tolerances and high surface finishes, especially when machining complex or delicate components.
The feeder’s design includes adjustable guides and supports that accommodate a wide range of bar diameters, further enhancing its ability to deliver uniform feed rates. By minimizing bar whip and misalignment, the ELITE-112 helps shops maintain the rigorous quality standards demanded by today’s industries, from aerospace to medical device manufacturing.
Streamline Workflow and Reduce Operator Downtime
Manual bar loading is not only labor-intensive but also introduces opportunities for error and inconsistency. The ELITE-112 automates this process, freeing operators from repetitive tasks and allowing them to oversee multiple machines or focus on inspection and programming duties. This shift in labor allocation boosts shop floor productivity and helps address workforce challenges.
Additionally, the intuitive control interface of the ELITE-112 simplifies setup and operation, reducing training time for new personnel. Its quick-change magazine system allows for rapid material swaps, further minimizing downtime between jobs. These features collectively streamline workflow, making the shop floor more agile and responsive to changing production demands.
Accommodate Diverse Bar Stock for Versatile Production
The versatility of the Iemca ELITE-112 is a key advantage for shops serving multiple industries or handling varied part runs. Its robust construction and flexible design support a broad spectrum of bar stock diameters and materials, from slender stainless rods to heavier alloy bars. This adaptability makes it an excellent fit for both high-mix/low-volume and high-volume production environments.
Changeover between different bar sizes is fast and straightforward, thanks to easily adjustable guides and tool-less magazine configurations. This capability allows manufacturers to respond quickly to new orders or design changes without extensive downtime, maximizing machine utilization and shop profitability.
Boost Output with High-Speed, Reliable Performance
At the heart of the ELITE-112’s appeal is its high-speed, dependable operation. Designed for continuous, unattended running, the feeder’s advanced mechanics and robust electronics ensure smooth, jam-free performance even during demanding production schedules. The result is a consistent flow of material to the lathe, enabling sustained high-speed turning and reduced cycle times.
Reliability is further enhanced by self-diagnostic features and intelligent monitoring systems, which help prevent unplanned stoppages and facilitate proactive maintenance. For shops aiming to meet tight deadlines and exceed customer expectations, the ELITE-112 provides a crucial competitive edge.
Enhance Shop Safety and Operator Convenience
Safety is a top priority in any machining environment. The Iemca ELITE-112 is equipped with comprehensive safety enclosures and interlocks, protecting operators from moving parts and reducing the risk of workplace injuries. Automated loading also eliminates the need for manual handling of heavy or awkward bar stock, further enhancing ergonomic safety.
Operator convenience is built into every aspect of the ELITE-112’s design. User-friendly controls, clear status indicators, and easy-access service points make daily operations straightforward and stress-free. These features not only support a safer workplace but also help attract and retain skilled personnel.
1995 Kaltenbach KKS 400 EC NA
- @ 90 Degrees 9.5″ X 3.14″
- @ 45 Degrees 7.28 X 2.36″
- Rounds 5.9″
- Blade Size 17.7″
1999 HACO OMATIC 2112 TURRET PUNCH
- # of Turret Stations: 12
- Weight: 14.5 T
- Punching capacity: 22 T
- Max. sheet thickness: 6 mm
Invest in Proven Durability for Long-Term Savings
Constructed with high-quality components and engineered for industrial durability, the ELITE-112 is designed to deliver years of reliable service under demanding conditions. Its robust frame and wear-resistant guides minimize maintenance requirements and extend service intervals, reducing total cost of ownership over the machine’s lifespan.
Mac-Tech’s commitment to customer success includes comprehensive post-sale support, from expert installation to preventive maintenance programs. This ensures that every ELITE-112 continues to operate at peak efficiency, safeguarding your investment and supporting long-term profitability.
Seamless Integration with Leading CNC Lathes
Compatibility is essential when adding automation to existing workflows. The ELITE-112 is engineered for seamless integration with a wide array of modern CNC turning centers, supporting both new installations and retrofit projects. Its flexible interface options and customizable mounting kits ensure a precise match with leading lathe brands and models.
Mac-Tech’s experienced technical team guides customers through every step of the integration process, from initial assessment to commissioning and operator training. This turnkey approach minimizes disruption and ensures a smooth transition to automated bar feeding, maximizing ROI from day one.
Unlock Greater Profitability with Iemca ELITE-112
For shops looking to elevate their CNC turning capabilities, the Iemca ELITE-112 Bar Feeder represents a smart, future-ready investment. By automating bar loading, improving accuracy, and increasing spindle uptime, it delivers substantial gains in throughput and quality. The result is greater profitability, faster turnaround times, and enhanced competitiveness in a demanding marketplace.
With Mac-Tech’s industry-leading procurement, installation, and support services, acquiring and implementing the ELITE-112 is a streamlined, risk-free process. Backed by proven durability and versatile performance, this auto loading system empowers manufacturers to achieve new levels of efficiency and success.
Frequently Asked Questions
What bar diameters can the Iemca ELITE-112 accommodate?
The ELITE-112 is designed to handle a wide range of bar diameters, typically from 0.8 mm up to 12.7 mm (0.03″–0.5″), making it ideal for precision and small-part turning applications.
How quickly can the ELITE-112 be delivered and installed?
Delivery timelines depend on current inventory and customization requirements. Mac-Tech works closely with customers to coordinate prompt delivery, with installation and commissioning typically completed within a few days of arrival.
Is the ELITE-112 compatible with all CNC lathe brands?
The ELITE-112 offers flexible interface options and can be integrated with most leading CNC lathe brands. Mac-Tech provides technical assessment to ensure seamless compatibility with your specific machine model.
What maintenance does the ELITE-112 require?
Routine maintenance is minimal, involving periodic lubrication, inspection of guides and wear parts, and software updates. Mac-Tech offers preventive maintenance plans to maximize uptime and machine longevity.
Are trade-in or upgrade programs available through Mac-Tech?
Yes, Mac-Tech offers trade-in and upgrade programs for qualifying bar feeders and CNC automation equipment. Contact a Mac-Tech representative for details on current offers and eligibility.
Can the ELITE-112 be used for both high-volume and short-run production?
Absolutely. Its quick-change features and flexible magazine design make it suitable for both continuous, high-volume runs and short, high-mix production cycles.
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