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RAS XLTbend 2 with LUNA at EuroBLECH 2026

Overview

The RAS XLTbend 2’s fit for panel, cassette, and box production depends on both forming geometry and workpiece handling, not automation alone. Optional LUNA handles loading and unloading while the folder makes the bends; evaluate recurring orders for robotic handling and variable jobs for operator-guided folding.

  • At 400 N/mm² material strength, maximum sheet thickness is 3.0 mm for the RAS 71.30-2 (3,200 mm maximum bending length) and 2.5 mm for the RAS 71.40-2 (4,060 mm maximum bending length).
  • Check flange heights, corner returns, bend order, and tooling clearance on representative parts. Demonstrate required angular tolerances rather than relying on crowning alone.
  • Trial gripping with the actual surface condition, protective film, openings, and finished shape. Measure the complete cycle from loading through finished-part placement before assigning throughput or payback assumptions.
  • Confirm the quoted robot, gripper, tooling, safeguards, support scope, and mode-change procedure. Two available modes do not mean automatic changeover, and operator-guided folding is not robot teaching.

The RAS XLTbend 2 with optional LUNA robotic handling is a candidate for mixed-batch cassette, panel, and box production because it combines automated production with an operator-guided mode. The useful distinction is between automating the bends and automating the loading and unloading around them.

The system is scheduled for its first EuroBLECH appearance on October 20–23, 2026, in Hanover, Germany, following a September 3, 2026 announcement. As of October 11, 2026, the exhibition remains upcoming.

What LUNA adds to sheet-metal folding

The XLTbend 2 clamps the sheet between its upper and lower beams, then pivots a folding beam to form the projecting edge. Its UpDown action makes positive and negative bends without flipping the material. Optional robot integration through LUNA automates loading, operation, and unloading: the robot handles the workpiece, while the folder makes the bends.

The controls support STEP, DXF, and GEO import, automatic bend-sequence programming, and 3D simulation. DXF import still requires the programmer to supply bend-angle information. Folding simulation is useful for examining the forming sequence, but reliable robotic pickup, transfer, and release still need evaluation with the same workpiece.

Intelligent crowning and a reinforced folding beam address the forming side of the job. Crowning compensates for deflection along the bend length; required angular tolerances should still be demonstrated on representative material and geometry.

Panel geometry and material capacity

The XLTbend 2 is intended to form cassettes, panels, and boxes. Architectural cassettes, HVAC covers, and OEM enclosure panels are sensible evaluation candidates when their flanges and returns fit the proposed tooling and clearance envelope. These are application candidates, not established customer results for the robotic configuration.

Flange heights, corner returns, and bend order can determine whether a shape clears the clamping tools and folding beam. A long enough machine does not necessarily provide the clearance needed for the developing box. Compare the finished geometry with the proposed tooling, not bending length alone.

The two models have different capacities. Maximum sheet-thickness ratings apply at a material strength of 400 N/mm²:

ModelMaximum bending lengthMaximum sheet thickness
RAS 71.30-23,200 mm3.0 mm
RAS 71.40-24,060 mm2.5 mm

A general “up to 3 mm” description must not be applied to both models or every material grade. Select the machine and tooling around the actual material strength, thickness, bend length, and finished shape.

Recurring orders and changing jobs

The automated and operator-guided modes make recurring panel families and variable jobs separate application decisions. Evaluate repeat orders for robotic handling while retaining operator-guided folding for work better suited to that approach.

The production-mode change should be demonstrated on the proposed configuration, including any tooling, program, and operator-access changes. Do not assume automatic changeover merely because two modes are available.

Operator-guided folding is not a robot teaching mode. The robot application needs task-specific risk assessment and safeguarding that address the end effector, operating tasks, maintenance, and human access.

Gripping and complete-cycle performance

The illustrated robot arrangement uses vacuum-style gripping. Assess suitable automated work as both a flat blank and a finished shape. Trial material should reproduce the actual surface condition, protective film, openings, and available pickup areas. Include the gripper’s contact with the finished panel during unloading, not just its pickup of the blank.

A useful production trial measures loading, positioning, bending, unloading, and finished-part placement with the intended blank supply and output arrangement. Compare that complete cycle with the shop’s recurring quantities and production mix rather than using bending time alone as a throughput estimate. Use demonstrated results before assigning throughput or payback assumptions.

For a U.S. equipment decision, confirm the quoted robot, gripper, tooling, safeguards, production-mode procedure, and support scope with the supplier. The exhibition plan and representative renderings do not establish which pictured features are standard in a quoted package.

I’m Patrick O’Neill, Mac-Tech’s National Product Manager / Regional Sales Executive, and I work with forming applications nationwide. If you are deciding which panel families to automate, call me with representative drawings or samples, material grade and strength, thickness and surface condition, bend requirements, quantities, and your current handling method. With the Mac-Tech team, I can help assess geometry, tooling, controls, programming, and operator-training needs, and identify the supplier-specific questions that need answers.

Sources

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