When it comes to inspecting a hydraulic press, there are a few steps to keep in mind when checking and running a machine. These steps, if overlooked, will result in accidents that cause the hydraulic press brake to operate incorrectly. If you follow these steps to inspecting a hydraulic press brake, you won’t have to do much else but work on the machines to finish or start the project.
Step 1: General Maintenance
Although hydraulic presses are considered the safest machines, they can still break down if the necessary steps for inspection aren’t followed. General maintenance is something that is required daily to avoid any prolonged problems. When it comes to general maintenance, don’t skip any tasks.
One thing that needs checking daily is oil leaks on any hydraulic line. If not appropriately contained, the small leak that you brushed off as nothing can turn into a huge mess. When you find a leak, clean it up and tighten the fittings that caused the leak in the first place. Doing this daily will help you find leaks easier and will have the presses running cooler.
Another important area to inspect relates to oil levels. You must ensure the oil is at an adequate level. Most machines will have a tag that shows what kind of oil to put in the press. Make sure to check for loose bolts, as they can result in big messes. Some machines can cause vibrations that can loosen bolts over time.
One final thing to check off regarding general maintenance is the lubrication on guided plates. Some fittings require grease to help keep a layer of film over the rod. It’s essential to not over-grease them. This helps prevent dirt from accumulating, which can result in more frequent replacement of the rod.
Step 2: Oil Maintenance
Oil maintenance is another task that needs regular inspections. Start by checking the oil temperature. Like the oil levels, the oil temperature plays a big part in running a hydraulic press properly. One of the critical steps to inspecting a hydraulic press brake is oil maintenance. The next step is to check the ram, which should be moist from the oil. Light curtains are another essential element, and this inspection is completed by breaking the beam while the ram comes down. This will cause the press to stop immediately. The shaft breaking may not always contain the press. Consult the owner’s manual for further instructions.
Step 3: Electrical Maintenance
The best way to inspect the electricity of the machine is to look over the coiled wires. Though they have a decent lifespan, you can reduce the hours needed for troubleshooting and downtime if you replace them early on.
Hydraulic press maintenance is essential. Mac-Tech, a leading generation in all hydraulic press brake inspection and maintenance services, provides adequate hydraulic press service. Upon completion of the inspection, the hydraulic press brakes will be moving at a better rate.